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Optimizing hydrogen liquefaction efficiency through waste heat recovery: A comparative study of three process configurations

Banijamali, Seyed Masoud, Ilinca, Adrian, Afrouzi, Ali Alizadeh et Rousse, Daniel R.. 2025. « Optimizing hydrogen liquefaction efficiency through waste heat recovery: A comparative study of three process configurations ». Processes, vol. 13, nº 5.

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Résumé

Hydrogen (H2) liquefaction is an energy-intensive process, and improving its efficiency is critical for large-scale deployment in H2 infrastructure. Industrial waste heat recovery contributes to energy savings and environmental improvements in liquid H2 processes. This study proposes a comparative framework for industrial waste heat recovery in H2 liquefaction systems by examining three recovery cycles, including an ammonia–water absorption refrigeration (ABR) unit, a diffusion absorption refrigeration (DAR) process, and a combined organic Rankine/Kalina plant. All scenarios incorporate 2 MW of industrial waste heat to improve precooling and reduce the external power demand. The simulations were conducted using Aspen HYSYS (V10) in combination with an m-file code in MATLAB (R2022b) programming to model each configuration under consistent operating conditions. Detailed energy and exergy analyses are performed to assess performance. Among the three scenarios, the ORC/Kalina-based system achieves the lowest specific power consumption (4.306 kWh/kg LH2) and the highest exergy efficiency in the precooling unit (70.84%), making it the most energy-efficient solution. Although the DAR-based system shows slightly lower performance, the ABR-based system achieves the highest exergy efficiency of 52.47%, despite its reduced energy efficiency. By comparing three innovative configurations using the same industrial waste heat input, this work provides a valuable tool for selecting the most suitable design based on either energy performance or thermodynamic efficiency. The proposed methodology can serve as a foundation for future system optimization and scale-up.

Type de document: Article publié dans une revue, révisé par les pairs
Professeur:
Professeur
Ilinca, Adrian
Rousse, Daniel R.
Affiliation: Génie mécanique, Génie mécanique
Date de dépôt: 30 juin 2025 20:27
Dernière modification: 07 août 2025 21:20
URI: https://espace2.etsmtl.ca/id/eprint/31077

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