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Post-release metallization in MEMS silicon-to-silicon contact switches for on-resistance improvement

Shuaibu, Abdurrashid Hassan, Rabih, Almur A. S., Blaquière, Yves et Nabki, Frederic. 2026. « Post-release metallization in MEMS silicon-to-silicon contact switches for on-resistance improvement ». Micromachines, vol. 17, nº 3.

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Résumé

This work reports a post-release sputter-metallization process for microelectromechanical systems (MEMS) switches with silicon-to-silicon (Si-to-Si) contacts fabricated by deep reactive ion etching. Platinum (Pt) was selectively deposited on the contacting platforms through a perforated mask. Alternatively, aluminum (Al) was deposited over a thin chromium (Cr) adhesion layer. Electrical measurements showed that Pt enabled a contact resistance on the order of 406 Ω at a 1 mA test current, whereas the resistance of Al/Cr coatings decreased from 7.94 kΩ at 1 mA to 270 Ω at 25 mA, a change that was potentially linked to oxidation of the Al. These results demonstrated successful coating, with uniform top-surface and edge coverage as revealed by energy-dispersive X-ray spectroscopy imaging. Overall, the results indicate that post-release metallization has the potential to improve the operational repeatability of Si-to-Si contact MEMS switches in static and dynamic tests; the findings also point to process refinements to further optimize contact resistance.

Type de document: Article publié dans une revue, révisé par les pairs
Chercheur(-euse):
Chercheur(-euse)
Blaquière, Yves
Nabki, Frédéric
Affiliation: Génie électrique, Génie électrique
Date de dépôt: 17 avr. 2026 20:34
Dernière modification: 22 avr. 2026 20:16
URI: https://espace2.etsmtl.ca/id/eprint/33622

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