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Optimization of wet edge finishing of natural stones: Influence of tool geometry, grit size and cutting conditions

Mateur, Wael, Songmene, Victor, Kouam, Jules et Bahloul, Ali. 2025. « Optimization of wet edge finishing of natural stones: Influence of tool geometry, grit size and cutting conditions ». In Proceedings of the CSME-CFDSC-CSR 2025 International Congress (Montreal, QC, Canada, May 25-28, 2025) Coll. « Progress in Canadian Mechanical Engineering », vol. 8.

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Résumé

Edge polishing is a critical process in stones manufacturing and transformation as this process affects both aesthetic quality and manufacturing efficiency. This study investigates the impact of tool geometry, grit size, and cutting conditions on surface quality, tool wear, and process optimization in wet edge polishing of granites. Four tool shapes, eased concave edge, eased chamfered edge, ogee edge, and half-beveled edge, were used, each with three grit sizes (G150, G300, G600). Cutting parameters included spindle speeds of 1500, 2500, and 3500 rpm, along with feed rates of 500, 1000, and 1500 mm/min.Surface quality was assessed by measuring roughness profiles and Ra-values under varying conditions, while tool wear and cutting forces were analyzed to evaluate polishing efficiency. Results indicate that finer grits improve surface finish but increase processing time and tool wear. Higher spindle speeds enhance material removal but generate greater cutting forces, potentially affecting tool longevity. The interaction between edge geometry and process parameters revealed that eased concave and ogee edges require lower energy input and produce superior surface finishes.Process optimization was performed to identify the best balance between surface quality and efficiency. Statistical analysis demonstrated that an optimal combination of G600 grit, a spindle speed of 2500 rpm, and a feed rate of 1000 mm/min provides a favorable compromise between polishing performance and tool durability. Additionally, cutting forces obtained during the edge finishing of black granite were marginally higher than those obtained for white granite. These findings contribute to improving the granite edge polishing process by optimizing cutting parameters to enhance productivity while maintaining high-quality standards.

Type de document: Compte rendu de conférence
Éditeurs:
Éditeurs
ORCID
Hof, Lucas A.
NON SPÉCIFIÉ
Di Labbio, Giuseppe
NON SPÉCIFIÉ
Tahan, Antoine
NON SPÉCIFIÉ
Sanjosé, Marlène
NON SPÉCIFIÉ
Lalonde, Sébastien
NON SPÉCIFIÉ
Demarquette, Nicole R.
NON SPÉCIFIÉ
Professeur:
Professeur
Songmene, Victor
Affiliation: Génie mécanique
Date de dépôt: 18 déc. 2025 15:16
Dernière modification: 18 déc. 2025 15:16
URI: https://espace2.etsmtl.ca/id/eprint/32456

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